Level 1 · Foundation Workshop

Manufacturing
Planning
Fundamentals.

Additional sessions for manufacturers — building on the common inventory planning foundation to show how inventory decisions connect with production, capacity and customer service.

Workshop Dates:14 Nov · 18 Nov · 21 Nov · 28 Nov · 5 Dec · 12 Dec · 19 Dec
07
Live sessions
L1
Foundation level
→ L2
Implementation path
CNC machines on a modern manufacturing floor under cool blue light
Foundation curriculum · 7 Live Sessions

The objective

Not advanced production planning. The concepts every owner should understand first.

These sessions don't replace the work you'll do on your own factory floor. They give you the language and the decision frame — strategy, capacity, scheduling, customer service — so that when you reach the Level 2 Implementation Program, the choices you make are deliberate.

Strategy

How MTS, MTO and hybrid shape inventory.

Capacity

When capacity becomes the buffer.

Scheduling

From orders to machine hours.

Organised inventory shelves with stacked components under cool blue light
Session 01

Inventory Management for Manufacturers

How your manufacturing model decides what inventory has to do.

Introduction to Inventory Management for Different Types of Manufacturing

  • Understand how Inventory Management is influenced by Make-to-Stock (MTS), Make-to-Order (MTO) or a Hybrid strategy for different products.

Business outcome

Participants understand how manufacturing strategy influences inventory, customer service and business performance.

Production planning dashboards displaying capacity and backlog metrics on a factory floor
Session 02

Introduction to Production Planning

Why scheduling is the engine of inventory performance.

Scheduling Protects Delivery

  • Demonstration of the importance of scheduling to avoid missing deadlines and quote realistic lead times.

Business outcome

Participants understand how scheduling improves delivery performance and connects production decisions to customer promises.

Warehouse shelves with inventory capital highlighted
Session 03

Hidden Cash in Inventory

Find the working capital locked in stock — and release it safely.

Find the Hidden Cash in Your Inventory

  • Measure how much working capital is locked in inventory and identify opportunities to release cash without hurting customer service.

Business outcome

Participants can spot where inventory is holding cash and what to review first.

Capacity planning board showing machine loading and customer lead times
Session 04

Service Time & Capacity Assessment

Align customer promises with the capacity you actually have.

Introduction to the Concept of Service Time

  • Why the Service Time (Lead Time to Customers) is important and how it shapes inventory decisions.

Assessment of Capacity

  • Demonstration of how aligned your capacity is with the demand you are promising to customers.

Business outcome

Participants understand how inventory, capacity and service time work together to protect both cash and customer promises.

Warehouse SKU shelves organised by inventory policy
Session 05

Demand Patterns & Inventory Policy

Read demand honestly and pick the right policy for each SKU — not one rule for all.

Decode Your Demand Patterns

  • Understand demand variability, identify different demand behaviours and learn why relying on averages leads to poor inventory decisions.

Choose the Right Inventory Policy for Every SKU

  • Learn when to use different inventory policies based on product characteristics instead of applying one rule across all products.

Business outcome

Participants leave able to segment SKUs by demand behaviour and match each with an inventory policy that fits.

Manufacturing KPI dashboards showing inventory turns and fill rate
Session 06

Performance Dashboards & Cash Flow

Track the KPIs that move the P&L — and connect them back to cash.

Build an Inventory Performance Dashboard

  • Track the KPIs that drive business performance — Inventory Age, Inventory Turns, Fill Rate, OTIF and Service Levels.

Improve Your Cash Conversion Cycle

  • Understand how inventory, supplier credit and customer credit work together to improve cash flow and reduce working capital.

Introduction to Cash Flow Statement

  • Understand the cash flow in your business and take informed decisions.

Business outcome

Participants leave with a KPI framework and financial view they can put in front of their leadership team.

Business owner reviewing inventory improvement plan on a factory floor
Session 07

Apply to Your Own Business + 1-2-1 Sessions

Leave with an actionable plan, plus dedicated one-on-one time on your problems.

Apply Everything to Your Own Business

  • Work on your own products, data and business scenarios so you leave with an actionable inventory improvement plan — not just theory.

Two 1-2-1 Sessions for Understanding the Problems

  • In individual sessions, participants discuss their specific problems directly with the coach.

Business outcome

Participants leave with a personalised inventory improvement plan and clarity on their most pressing problems.

What you leave with

Seven things every owner takes home.

A shared language across operations, sales and planning — and a clear view of what L2 implementation will deliver inside your own factory.

  • 01Why manufacturing planning matters.
  • 02How scheduling improves delivery performance.
  • 03Why capacity assessment is important.
  • 04How inventory, production and customer service work together.
  • 05What can be achieved through implementation in L2.
Ashutosh Goenka — Business Transformation Coach

IIT | CFA | MITx MicroMasters in Supply Chain Management

Ashutosh Goenka, CFA

Business Transformation Coach

Ashutosh works closely with business owners to bring clarity and structure to complex business decisions — especially in areas like inventory, supply chain, and financial optimization.

With deep experience across:

Supply Chain and Operations Strategy
Financial Decision-Making
Optimization Frameworks Used in Real Businesses

His approach helps founders replace stress and confusion with clear decision-making frameworks.

Ready to give your team the foundation before you implement?

Reserve seats for your operations and planning leads. L1 prepares them for the L2 Implementation Program where the work is done on your own business data.

₹11,999per seat
Reserve your seat